The Aluminum Composite Panel is commonly known as ACP Sheet which is made of 3 layers. The first is the Aluminum Surface, the second is the Polyethylene Care or Mineral Fire Rated Core and the third is the Aluminum Surface itself. Both sites mean a thin sheet at the bottom and a thick sheet at the middle.
The material used in this is of 2 types. First Plastic Polyethylene Core material and second Fire Resistances material. These two have different specialties.
What Is ACP Sheet?
The Aluminum Composite Sheet is abbreviated ACP. It is also described as a sandwich panel. The aluminum composite panel is actually a construction material with a thermoplastic polythene base as well as a fire-retardant base layer placed between two made of aluminum sheets. Polythene is not a fire-resistant material; It fires and spreads
Exterior occasions typically include the construction, partitioning, and construction of exterior walls in addition to being used as panels of curtain walls and in the renovation of older buildings.
Types of ACP Sheet
Following are popular ACP sheet Types,
- Imperium ACP
- Cambria ACP
- Coral ACP
- HPL ACP Series
- Sand ACP Series
- Wood & Marble ACP
- Fire-rated ACP
Fire Rated ACP Sheet
Fire-rated ACP is used to resist fire. Fire-rated ACP consists of a specially formulated mineral core consisting of 70% minerals — aluminum trihydride, and magnesium D-hydroxide, and 30% polymer between 2 aluminum sheets. It is used to reduce the risk of fire from smoke and fire outbreaks. Ulster India has considered one of the most authentic sources of fire-rated ACP.
Generally, aluminum composite panels with core materials filled with fire-resistant minerals may be used. It is indeed necessary that no aluminum composite panel is fireproof, only that it is required to comply with the Fire Code.
Aluminum has a melting point is 660 ° C. The temperature during the burn will be around 800 to 900 °C, which will destroy the skin and burn the heart.
Aluminum sheets can be painted with polyvinylidene fluoride which is PVDF or fluoropolymer resin which is a rave or polyester coating. The typical thicknesses of aluminum composite panel sizes are 3 mm, 4 mm, and 6 mm.
As these aluminum composite panels have substantial advantages, they are commonly used in various locations, such as exteriors and exteriors. Outdoor activities typically include cladding, partitioning, and construction of exterior partitions, as well as curtain wall panels and, are used in the restoration of older homes. Indoor activities may include sealing lighting, dust protection, purification, displaying signs, to name a few.
Application of ACP Sheet
ACP cladding used in publicity signboards and wall cladding. Signboards made of ACP last for an extended period. Interior ACP is also used to decorate the interior such as curtain cover and covering columns.
A few years ago, the use of ACP was limited to outdoor purposes such as exterior building cladding. ACP is now commonly used for both internal and external purposes. It is used as a decorative material for interiors such as wall paneling purpose, false ceilings, ducting, bathrooms, doors, kitchen, home, and hotel balconies.
Applications In Indoor Purpose:
Following are indoor purposes or uses of ACP Sheets
Application of ACP for Commercial Spaces
For business areas like shops, salons, etc. where it needs to be very careful and considerate to use. Like owners of textile shops to avoid having ACP. Especially where hanging clothes are the only option. ACP is a good option to use as a false ceiling or have small shelves. E.g., ACP works best for shelves to salons and parlors where bottles and other hair accessories can be kept.
Application of ACP In Homes
ACP Sheet is predominantly used in modern home kitchens. ACP is used for trolleys and modular / semi-modular kitchen cabinets. Since ACPs used for kitchens will be of thin quality, dents can also be easily formed and these scratches and dents are non-repairable. The surface also needs to be cleaned immediately to avoid strong stains.
Applications in Outdoor Purpose
For outdoor applications ACP has been used for the exterior structure of the building, aspects of the building, insulation and so on.
The structures like as below,
- Industrial and commercial buildings
- Educational Institute
- Shopping Mall
- Cinema hall
- The showroom
- The apartment
- Gas stations and petrol pumps
- Bus stand
- Metro station
- Advertising board
- Entry Gate
- Maximum limit
- the division
- Automotive component parts
- The doors
- Exhibition stands
- Column Covers and Beams Wraps
- Renovation of building
Why Choose ACP Sheet?
Here are some reasons that we choose ACP Sheets;
1. Fire Resistance
Many ACP sheets originate with an FR grade feature, denotation they are fire–resistant because an inorganic core in FR ACP is inserted between two layers of aluminum. If aluminum is already FR proof and it does not catch fire up to 600 ° C. The fire-resistant property of ACP sheets helps ensure that these sheets are for use with everything from homes to skyscrapers.
2. Environment Friendly
Aluminum composite is the most durable, environmentally friendly material and one of the most recycled materials on the planet that can be easily recycled without any loss of value or quality of aluminum that has been extracted from the sandwich panel. ACPs take an active part in solar heating and energy-saving systems making them energy-efficient, sustainable, and environment friendly.
There are possibilities that the panels you are using for your construction purpose may be manufactured from recycled materials, or at least some parts of those panels are manufactured from recycled aluminum. Many panels may contain more recycled materials. But whatever the case may be leftover pieces or full panels that are being replaced can be easily recycled.
3. Lightweight Material
The weight of any type of construction material helps to increase the cost of the overall operation of the construction. The reason for this may be that some special equipment or several vehicles are required to carry that heavy material to the construction site. And once it got there, it would require more workers and more time to move and install each piece.
There are some replacements to ACP for turnout and signage, i.e., wood, vinyl, and fiber cement, but these resources are very weighty. ACP panels are a lightweight alternative to these materials.
4. Strong Physical Properties
Aluminum Composite Panels or ACP sheets come with strong physical properties making it the perfect cladding material for any building façade or exterior. They can withstand the effects of changes in weather because of corrosion-resistant properties.
ACPs can also cope with a range of temperatures from -50° to +80° centigrade. In addition, ACP is also known to have great heat and noise insulation properties that keep the building cool. ACP sheets are UV resistant and also giving it a long lifespan.
5. Available in various Colors
Composite panels can be shaped in many colors and styles. So you can choose from a variety of copper, zinc, and brush colors that can match the specific color and design style of your business. Zinc colors further include quartz, anthrax, pigment blue, pigment red, pigment orange, and pigment gray, etc.
The latest shades of wooden ACP sheets are Sharon Teak, Macassar Light, Crotale Burl Light, JoburgNottiGray, Heartwood Biscotti, and Apian. Etc. So basically, you have an array of options when it comes to choosing the right color for your exterior or interior.
6. Modern and Stylish
ACP or Aluminium Composite Panels, the “beaming range of exterior facade materials” create a modern and stylish look to the exterior of the building. You can make a statement with an attractive design of facade material like the ones of Virgo. You can also try using quite a few different colors to give it a unique look.
ACP sheets allow architects to show their creativity better. This is possible due to the easy optimization and routing properties of ACP sheets. It can be fastened to any shape such as concave or convex, diamond, dome, etc. due to better routing properties. In addition, ACP sheets can be dyed in many different colors to mimic natural inspirations such as wood bark or natural stone.
8. Modern and Classy:
There are some popular modern options that you can get in ACP sheets that you can add just one update to give the building a more updated look. You can stand out from the crowd when you choose something that is a little different and a bit more versatile. These qualities make your exterior classy. From premium to classy people, everyone is making the best use of ACP these days.
Uses of ACP Sheet
Following are some of the uses of ACP Sheet;
- ACP cladding used in publicity signboards and wall cladding.
- Signboards made of ACP last for an extended period.
- ACP design dividers and false ceilings are rather popular in the construction industry.
- Interior ACP is also used to decorate the interior such as curtain cover and covering columns.
Advantages of ACP Sheet
Advantages of ACP Sheets are as follows;
- ACP Sheet is a very rigid and strong material, although it is very light in weight.
- The material is readily available in standard sizes which greatly simplifies the transport of material on site.
- It is unbreakable, stain–resistant, and climate–resistant.
- Aluminumcovering panels can be used to very professionally replicate the color and texture of natural stone and wood.
- Aluminum composite panels are less expensive than other cladding materials, making them a popular choice for cladding.
- As it is light in weight, it can be effortlessly installed without much difficulty.
- Resistance against earthquakes is its major advantage compared to other heavy cover materials.
- Its good thermal insulation property helps in saving energy by protecting the interior from the outside temperature.
- Aluminum composite panels are termite resilient with different wood cladding.
- After its life is over, aluminum can be recycled again, hence making it a durable and green material.
Disadvantages of ACP Sheet
Following are major Disadvantages of ACP Sheet,
- The aluminum composite panel must be properly waterproofed; Otherwise, water can enter one of them during rains, ruining the interior color.
- They are susceptible to dents and deformations during hurricanes or hurricanes.
- They have less resistance to UV rays and therefore the color may fade away over a certain period of time, and they may loosen their initial luster.
Warranty of ACP
10 years warranty for two coats, and 20 years for three coats given by the manufacturer.
The warranty covers any manufacturing defect such as de–lamination, non-uniform color change, or gloss reduction. The stove-lacquered surface coating shall not leave peels, blisters, or cracks when exposed to weather, except for minor cracking or grazing.
Installation of ACP Sheet
ACP sheets are used for coating and designing exterior covering materials for buildings as well as interior surfaces. To confirm the correct fitting and application of these sheets to the structure, there are several advanced installation methods that can be adopted. Some of them are the following:
1. Wet Sealant Joint
Wet Sealant Joint is one of the most common methods of installation of ACP sheets. The system has tray–type panels and seals joints. The ACP sheet, beneath this system, is first fixed to the sub-structure. Then an appropriate sealing material is applied to the joints. This ensures water tightness to the panels.
2. Hanging Method
Another installation method is the Hanging Method. As this name specifies, panels under this method are not tightly secure, but are just hung from the subframe. This installation method is quite simple and takes very little time. According to the weather the panels get enough space to expand and contract.
3. Dry Gasket Joint
In Dry Gasket Joint Method, the gasket is used instead of sealant to install the ACP sheet. There is a risk of staining and dirt on the surfaces of Aluminum Composite Panels with sealant in the joints. However, the above problem is solved through this method. Gaskets are durable just like sealants and, therefore, can be used effectively to install ACP sheets.
4. Narrow Open Joint
Stone and wood patterned aluminum composite panels are connected using the Narrow Open Joint Method. This method is best suited for such panels because narrow joints give them an aesthetic appearance. Depending on the requirement, EPDM gaskets or sealants may be used in joints.
For internal wall cladding: hanging method is used.
ACP Sheet Price
ACP sheets design according to needs and demands are available at very cheap prices in India. The manufacture of ACP cladding by the best aluminum composite panel manufacturers in India enhances its style quotient to make a building stand out.
ACP Sheet prices in India is ₹ 65/ Square Feet.
FAQs: ACP Sheet
Is ACP Sheet Waterproof?
ACP Sheet serves interior as well as functions, hence needs to be durable and climate resistant. One of the properties possessed by the ACP sheet with respect to climate-resistant characteristics is water resistance. Hence ACP sheets are made Waterproof.
What is price of ACP Sheet?
The cost of ACP is ₹ 65/ Square Feet in India. It is the average price estimated per square foot. Whereas it price might change depending on quality and demand.
ACP Sheet full form
ACP sheet full form is which is Aluminum Composite Panel Sheets made of 3 layers. The first is the Aluminum Surface, the second is the Polyethylene Care or Mineral Fire Rated Core and the third is the Aluminum Surface itself.
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