An existing concrete floor can be levelled with the fresh concrete levelling layer; however, the existing concrete flooring must be prepared first. The new concrete would not stick effectively when the existing surface is not adequately prepared, resulting in a weaker connection between the two surfaces.
The levelling layer of concrete may extend the life as well as strength of an existing concrete floor if done appropriately.
When it comes to house renovations as well as outside restorations, laying fresh concrete on an old surface can save time as well as money. However, it may shorten the lifespan of your fresh concrete layer.
Joining fresh and old concrete is quite critical. There may be leakage between a connecting location if the existing and new slabs are not properly joined.
Read more: Rain on Fresh Concrete | Pouring Concrete In Rain | How Long After Pouring Concrete Can It Rain | How to Protect Concrete From Rain
Can I Pour Concrete Over Concrete
Can I Pour Concrete Over Concrete? This question may arise in your mind while you decided to pour concrete over the existing concrete surface.
Whenever you go out and pour a fresh layer of concrete over the top of your previous one, you should inspect the quality of your existing slab.
If the existing concrete shows symptoms of deterioration, you will need to address the defects before pouring the fresh layer.
When the old concrete is in good shape, you may add fresh concrete to an old concrete slab. To fulfil overall structural requirements,
carefully clean the existing concrete surface as well as apply an appropriate concrete bonding agent before pouring the fresh concrete.
Although it is possible to utilize existing concrete as a floor for fresh concrete, a number of criteria will affect whether or not your existing concrete is strong sufficient to support a new batch.
The cracks, frost heaves, discolouration, degradation, as well as the slab that has settled to various unequal levels cannot be restored by laying the fresh concrete slab on top.
Any problem that causes extreme structural deterioration to a previous layer of concrete might similarly cause extreme structural deterioration to the freshly poured surface.
The old layer of materials has to be in excellent condition as well as adequately prepared before concrete can be poured over it.
Read More: How Many Bags of Concrete Do I Need For 10×10 Slab
Steps Involved In Pouring Concrete Over Existing Concrete Slab
When you are planning to start on a major building project, it is better to take advice from an expert. This is how to ensure a strong and long–lasting connection between the new and old concrete.
Follow these instructions to pour concrete on existing concrete,
- Cleaning Old Concrete Surface
- Setting Up Slab Perimeter
- Pouring A Primer Coat
- Pouring Of Concrete
1. Cleaning Old Concrete Surface
This is a very important step to take. You must thoroughly prepare the area before pouring fresh concrete over an old concrete surface. Sand, fallen leaves, as well as gravel, are among the items to be removed.
The stiff–bristle broom is among the better instruments for cleaning all the dirt out of cracks.
Before applying the new layer, make sure there is no dirt, grease, or dust on the surface. Begin with cleaning the existing concrete to remove any debris and dust.
Power washing is the most effective approach to remove all dirt and gunk; for extremely soiled surfaces, using liquid detergent or even a commercial cleaner.
2. Setting Up Slab Perimeter
Calculate the perimeter of an area where the concrete will be poured over the old slab. Based on the planned usage of a slab as well as the loads that will be placed on the slab.
The slab thickness has been calculated. The data collected may then be utilized to calculate the exact amount of concrete needed.
The braces, which are normally made of wood, are placed all around the area that will be filled with concrete. It is necessary to assure that the braces are uniformly distributed, which can be accomplished by using a bubble or string.
The wire mesh on the bracing is required to give support for a thick concrete slab.
3. Pouring A Primer Coat
The slurry consisting of cement and water is placed over the old slab as a bonding layer between the new and old concrete to be placed. The normal water to cement ratio is 1:7.
4. Pouring Of Concrete
For small thickness concrete, fine sand or crushed stone is chosen, whereas coarse aggregate is utilized for thicker concrete. The aggregate and cement mixture is combined as well as pour concrete over concrete.
The concrete is distributed uniformly by pushing it hard with a hand trowel or a paver.
The bonding agent can be used in the concrete to ensure that the fresh concrete connects properly to the previous concrete. To prevent the newly laid concrete from wearing out too quickly, the protective coating is sprayed all around the surface with a curing compound, which requires seven days to harden. Can I Pour Concrete Over Concrete?
Can I Pour Concrete Over Concrete
Read More: 8 Signs of Bad Concrete Pour | Signs of Poor Concrete
Advantages Of Pouring Concrete Over Existing Slab
The following are some of the advantages of pouring concrete over concrete,
The aesthetics are one of the major reasons you would consider pouring fresh concrete over existing concrete. The new overlaying can provide your room with a brighter look if your present concrete is ugly due to stains, ageing, or pitting.
Staining Or Stamping
Placing a fresh overlaying to your existing concrete likewise offers the essential wet surface for stamping, etching, or staining to provide it with a new finish or pattern.
Although such creative techniques can be difficult for the untrained, you may also want to keep an extensive concrete decorating to the specialists for the finest effect.
Disadvantages Of Pouring Concrete Over Existing Slab
Unfortunately, laying fresh concrete on top of existing concrete has some drawbacks. Let’s look at many of the major drawbacks of laying the new concrete over an existing concrete slab, and see whether it is the best option for your project.
Short Life Span
The concrete can last anywhere from 30 to 100 years and more, based on the construction, application, as well as its thickness. The durability of your fresh concrete surface may be shortened whenever you pour the fresh slab of concrete on existing concrete.
Pouring a fresh level of concrete on top of an old layer might lead to a building that requires a lot of maintenance. The temperature changes are one concern that might allow the fresh layer of concrete to split, crack, or lift.
Whenever problems arise, you must identify the source of the problem as well as fix the damage as soon as possible to avoid the situation from expanding and becoming more serious.
To preserve the overlay against water damage, apply a deep penetrating water sealant after pouring a fresh layer of concrete over existing concrete.
The patch or location where you will be pouring fresh concrete will be higher than the rest of the home. This is not necessarily an issue in the centre of a room. however, if the area runs up to the door, it may be.
There may not be enough space for the door to move due to the high level. When it is on the driveway or path, it might be a minor safety problem because it could cause someone to slip and fall.
Raises The Level
Adding a fresh layer of concrete to an old pathway, the patio will elevate it a few inches. When a slab runs up to the door, the elevated surface may not provide the door with enough space to open.
Raising the elevation of a pathway by a few inches might cause it to get out of line with a step, driveway, or another structure.
The slight ramp from the driveway to the elevated surface reduces the risk of tripping as well as keeps debris out of the corner. Can I Pour Concrete Over Concrete?
The Bonding Strength Is Not Reliable
Whether you like it or not, mixing existing concrete with fresh concrete is going to cause problems. Cracks, as well as inconsistencies, will appear as a result of these conflicts.
This may be prevented by allowing the fresh concrete to entirely bond with the existing concrete, enabling each one to shrink as well as expand independently whenever the temperature varies.
Nevertheless, as a result, the foundation is not uniform, as well as the nonuniform settling may cause the surface to sink.
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So, You can pour concrete over concrete by the fresh layer of concrete can be poured on top of an old concrete surface. You could wish to change the aesthetic of a surface or fix small issues such as cracks on the surface, chips, discolouration or nicks.
Placing the fresh layer on top of an existing one can help you save time, resources, as well as money. Maybe, you now have a good idea of how to pour concrete on existing concrete.
Which Steps are involved in pouring Concrete Over Existing Concrete Slab?
What are the advantages Of Pouring Concrete Over an Existing Slab?
Stamping or Staining
What are the Disadvantages Of Pouring Concrete Over an Existing Slab?
Maintenance cost is high
Rise the level
Bonding Strength is not reliable
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